Case Study Overview
The 5S methodology reorganizes workspaces to boost safety, efficiency, and continuous improvement. At TechGadget Inc., each pillar drove measurable impact:
| Pillar | Actions Taken | Impact |
|---|---|---|
| Sort | Cleared obsolete parts and quarantined low‑use items | Reduced floor clutter by 35% |
| Set in Order | Installed labeled shadow boards and organized bins | Cut tool retrieval times by 20% |
| Shine | Implemented daily cleaning & equipment inspections | Lowered equipment downtime |
| Standardize | Developed visual SOPs and checklists | Ensured process consistency |
| Sustain | Launched monthly audits with KPI dashboards | Maintained gains long‑term |
Lessons Learned
- Engaging frontline teams uncovers hidden workflow bottlenecks.
- Visual management tools accelerate adoption and compliance.
- Regular audits embed 5S into the culture, not just a one‑time drive.